Table Saw Push Stick DIY: Safe & Simple Guide: 1 Minute to Build a Push Stick & Work Safer Instantly

Working with a table saw is essential in many woodworking projects, but it also presents certain risks. One of the most effective ways to ensure safety while making precise cuts is by using a push stick. A DIY table saw push stick can make a significant difference, keeping your hands safely away from the spinning blade while providing the control necessary for accurate work. As a designer, I believe that the simplest solutions often have the most impact, both in function and form. In this guide, you’ll learn how to easily make your own push stick, the key design elements to consider, and why every well-planned workshop should have one.

Why Use a Push Stick?

Push sticks are essential for safely guiding narrow or small workpieces through a table saw, allowing you to maintain pressure and direction without risking your fingers near the blade. Beyond safety, they bring professional-level control, letting you push with stability and maintain straight, clean cuts on thin or awkward stock—something every careful designer and DIY enthusiast values.

DIY Push Stick: Materials & Design

You don’t need specialist tools or materials to make a push stick. Common materials used are plywood, MDF, or even smooth hardwood scraps. Here’s how to make a basic version:

1. Template & Design: Outline a handle that fits your hand and a flat “foot” that hooks the back of your workpiece. Ergonomically, a well-designed handle is critical for repetitive, comfortable use.
2. Cut & Shape: Use a jigsaw or bandsaw to cut the shape, then sand the edges to ensure a smooth, splinter-free surface.
3. Custom Features: Add a notch or bevel at the foot for gripping thinner stock, or make the handle slightly thicker for better control—much like you’d consider custom cabinetry handles for both function and aesthetics.

Designer’s Tip: A tidy, thoughtfully designed push stick isn’t just safer—it also keeps your workspace orderly, as you can color-code or hang them for quick access. In my work, every tool earns its place visually and practically. For planning and visualizing more custom storage and workshop solutions, tools like a room planner can help you map out optimal workflow and organize tools efficiently—good design is as much about workflow as appearance!

Tips 1:

Consider making multiple push sticks of different shapes and lengths for various cuts. Thinner push sticks are ideal for very narrow pieces, while wider or angled ones are better for larger workpieces. Store them where they’re easy to grab—right on your table saw’s fence or under the tabletop for instant accessibility.

FAQ

Q: What is the main purpose of a table saw push stick?

A: A push stick keeps your hands safely away from the saw blade when cutting small or narrow pieces, providing control and reducing the risk of injury.

Q: What material is best for making a DIY push stick?

A: Plywood, MDF, or hardwood scraps are all excellent choices, as they’re strong and easy to shape for comfort and effectiveness.

Q: Can I make my push stick any shape or size?

A: Yes—customize the shape to fit your hand size and the types of cuts you make most often. Comfort and control should guide your design.

Q: How often should I replace my push stick?

A: Replace it when it becomes worn, damaged, or difficult to grip safely. Keeping a few ready ensures safety at all times.

Q: Are there other safety accessories I should use with a table saw?

A: Yes—blade guards, feather boards, and riving knives all enhance safe operation. Good workflow design also places safety gear within arm’s reach for quick use.