Plywood vs OSB for Roof Sheathing: Which to Choose?: Fast-Track Guide to Choosing the Right Roof Sheathing MaterialSarah ThompsonJun 16, 2025Table of ContentsPlywood as Roof SheathingOSB as Roof SheathingWhat Should You Choose?FAQTable of ContentsPlywood as Roof SheathingOSB as Roof SheathingWhat Should You Choose?FAQFree Smart Home PlannerAI-Powered smart home design software 2025Home Design for FreeWhen it comes to roof sheathing, the choice between plywood and OSB (oriented strand board) can significantly impact the structural integrity and longevity of your home. In this guide, we will examine both materials, so you can make an informed decision for your roofing project.Plywood as Roof SheathingPlywood is a popular choice for roof sheathing due to its strength and versatility. It consists of thin layers of wood veneer glued together, which creates a sturdy and durable panel. One of the main benefits of using plywood is its resistance to warping and splitting, making it ideal for roof applications. Furthermore, plywood has better moisture resistance compared to OSB, a critical factor in areas with heavy rainfall. It also holds nails better, providing a more secure fastening for roofing shingles. However, it's essential to consider that plywood is often more expensive than OSB, which might influence your budget decisions.In addition, experts like those from the American Plywood Association (APA) emphasize that plywood can outperform OSB in terms of longevity and overall structural integrity, especially in varied weather conditions. Thus, if you are seeking a product that shows resilience over time, plywood could be your best bet.OSB as Roof SheathingOSB, on the other hand, is made from wood strands bonded together with adhesives under heat and pressure. It is a cost-effective alternative to plywood and offers comparable structural performance. OSB panels are generally less expensive, which makes them a popular choice for budget-conscious homeowners and builders alike.However, OSB does have some drawbacks, particularly its susceptibility to swelling when exposed to moisture. While many modern OSB products are treated for enhanced moisture resistance, homeowners should remain cautious in high-moisture areas. According to the Structural Insulated Panel Association (SIPA), OSB provides good performance in normal weather conditions and can serve as an excellent option for various roofing applications, provided moisture management strategies are in place.What Should You Choose?The decision between plywood and OSB for roof sheathing ultimately comes down to your specific needs and budget. Do you prioritize cost, or is long-term durability more critical for your project? Factors such as local weather conditions, roofing style, and adherence to building codes should also guide your selection. Both materials possess distinct advantages and limitations, but with careful consideration, you can select the right sheathing for your roof.FAQQ: Which is more durable for roof sheathing, plywood or OSB?A: Plywood typically offers better durability and moisture resistance, making it a preferred option in areas with heavy rainfall.Q: Is OSB a good choice for a budget-friendly roofing project?A: Yes, OSB is generally less expensive than plywood, making it a solid option for budget-conscious homeowners.Home Design for FreePlease check with customer service before testing new feature.